Best Practices For Storage And Handling Of Plastic Granules
To preserve material performance and operational efficiency, plastic granules must be stored and handled according to strict industry standards
Plastic granules are sensitive to environmental conditions and physical contamination, so following best practices from receipt to processing is critical
Begin by placing plastic granules in a climate-controlled, dust-free, and properly aired environment
Moisture is one of the biggest threats to many types of plastic, especially hygroscopic materials like nylon, PET, and polycarbonate
Minimal moisture ingress can result in visual flaws, structural weaknesses, or unstable polymer flow in high-precision manufacturing
Sealed, desiccant-lined containers paired with stable room temperatures (15–25°C) are ideal for preventing both moisture uptake and thermal stress
Clearly identify every bin or bag with material ID, lot code, receipt timestamp, and shelf-life cutoff
This helps with inventory management and ensures that older stock is used first to avoid material aging
Keep different grades or colors of granules separated to prevent cross-contamination, which can ruin entire production runs
When handling granules, use clean tools and gloves to avoid introducing dirt, oils, or other contaminants
Handle bags gently to minimize particle breakage and prevent the release of fine plastic dust
Use enclosed transfer systems or covered chutes to reduce exposure to ambient air during material movement
Large-scale facilities should invest in sealed silos equipped with dehumidification and airflow regulation for extended storage
Schedule weekly inspections to detect infestations, structural leaks, or dew formation that could compromise material integrity
Clean storage surfaces frequently to prevent buildup of dust or residue from previous materials
Always follow the manufacturer’s recommendations for drying times and temperatures before processing
Visual dryness is not a reliable indicator; internal moisture must be extracted through controlled thermal treatment
Use calibrated drying equipment and monitor humidity levels in the drying chamber
Train all personnel involved in handling granules on proper procedures and safety protocols
Inhaling fine plastic particles can cause respiratory irritation, while static discharge from certain resins may ignite flammable atmospheres
Provide appropriate personal protective equipment and ensure good housekeeping practices
Finally, maintain accurate records of storage conditions, drying parameters, and any issues encountered
This data helps identify patterns, improve processes, and meet quality standards during audits or inspections
Adopting these protocols leads to lower scrap rates, enhanced part quality, prolonged resin viability, and a more secure, اکسیر پلیمر streamlined production environment